Ceramic supporting equipment: speed up research and development, and strive to develop in an all-round way

In the second half of 2014, the ceramic industry encountered a sudden blow due to the economic downturn in the country, strict environmental protection, weak real estate prices, and excess capacity of ceramic tiles. In order to increase sales and improve the market, many ceramic tile manufacturers have accelerated the pace of improving their products or developing new products, while paying more attention to the high efficiency, energy saving and environmental protection of production equipment. Therefore, the corresponding upstream ceramic machinery and equipment and spare parts manufacturing companies are also in full swing to pay close attention to R & D and production, and strive to cooperate with more manufacturers.

Polishing blocks are more specialized

Polishing grinding blocks are one of the main components on tile polishing machines. After years of development, manufacturers have developed grinding blocks that are more efficient and have better results for polished tiles, full-glazed tiles, polished tiles, and tiles. Li Yongda, general manager of Foshan Yongda Abrasives Co., Ltd. introduced that Yongda Abrasives Co., Ltd. mainly produces polished grinding blocks and grinding wheels. The white grinding block and the golden brick grinding block are the star products of the JD abrasives. The white grinding block is suitable for the polishing of various types of products such as polished tiles, tiles, and all-glazed glazes. The BRIC block is tailor-made for the polished tiles. The product, under the premise of maintaining the polishing effect, reduced the cost per square meter to below 3 yuan. In addition, Yongda Abrasives has also developed ultra-planar grinding blocks for the ultra-flat glaze products that are currently on the market. The grinding blocks have a high frontal density and do not stain, making the polished ultra-flat glazes retain their primary colors and have high wear resistance. , Surface brightness can reach 80-90 degrees mirror translucent effect.

Zhang Hongwei, Deputy Director of Marketing of Guangdong Yiding Technology Co., Ltd. introduced that the elastic grinding blocks developed by Ding Technology can polish and polish the tiles to make them smooth and smooth without damaging the glaze. Many ceramic tile manufacturers compete with each other. Buy this block.

Abrasive blocks are consumables. The market demand is large and competition is fierce. Each block manufacturer is looking for ways to increase production efficiency, enhance the durability of grinding blocks, reduce production costs, and develop more types at the same time. At present, many manufacturers are developing polishing blocks for soft bricks to seize emerging markets. The surface brightness of the soft brick is between 30-50 degrees. The grinding block needs to reduce the luminosity of the brick surface while ensuring the effect of anti-pollution. It is not only necessary to adjust the material of the grinding block itself, but also the polishing method. .

Motor equipment is more energy efficient

According to the "Electrical Efficiency Improvement Plan (2013-2015)" issued by the Ministry of Industry and Information Technology and the General Administration of Quality Supervision, Inspection and Quarantine (Ministry of Industry and Information Technology (2013) No. 226) and the "Guangdong Provincial Economic and Information Technology Commission issued by Guangdong Province Economic and Information Technology Commission, Guangdong Provincial Energy Efficiency Improvement (2013-2015) and Notice of Implementation Plan for Energy-saving Reconstruction of Injection Molding Machines” (Yue Jingxin Energy Saving Letter [2013] No. 3016) Two documents are required to encourage energy saving for technological transformation, 2014-2015, Guangdong provinces and municipalities will conduct inspections on enterprises that use more inefficient motors, and gradually replace old and inefficient motors without affecting normal production. In addition, Guangdong Province’s government finances the replacement of high-efficiency motors by the end of 2015 and the implementation of the energy conservation and transformation of the motor systems. The subsidies are based on the pre-retrofit motor power, while penalties will be imposed on companies that find that they are still using the motor in the phase-out route map and are not rectified or rectified in a timely manner. Electricity price.

As early as 2006, the National Standardization Management Committee issued the implementation of the mandatory standard “Energy Efficiency Limitation and Energy Conservation Evaluation for Small and Medium-sized Three-phase Asynchronous Motors”, indicating that energy-efficient motors will fully replace traditional inefficient motors in the future, and for low-efficiency motors. Say, will completely withdraw. In the ceramic industry, there are a large number of motor manufacturers, but the overall efficiency is not high, and the overall efficiency of the motor system is low and the energy consumption is high. In recent years, driven by the trend of energy conservation and environmental protection that ceramic tile manufacturers need to reduce production costs, many motor companies have made substantial progress in energy-saving technological transformation, and inefficient motors on ceramic tile production lines have been gradually replaced and eliminated.

Foshan Xingguang Transmission Machinery Co., Ltd. will bring the latest generation of ceramic special NCJ series gear reducer to debut 2015 Guangzhou Ceramics Industry Exhibition. This series of reducer designed for the harsh environment of the ceramic industry, to meet the operating conditions of various ceramic production lines, with transmission efficiency It has the advantages of high capacity, strong bearing capacity, stable operation, high strength and excellent heat dissipation performance, and can be used as an alternative to the old products with non-polar and low cycloid equivalent energy. It is estimated that the use of Starlight NCJ series gear reducers throughout the entire line can save more than 2 million yuan in electricity costs each year.

Foshan Luode Machinery Equipment Co., Ltd. exhibited in the 2015 Guangzhou Ceramic Industry Exhibition focused on RK, RR, RRF three series of various models of hardened gear reducer. These series of speed reducers have lower temperature rise, smoother transmission, no oil leakage and no stall, and they are power-saving, durable, clean and environmentally friendly. They are 70% more energy-efficient than traditional speed reducer products such as Promise and Cycloid. In addition, Lode Machinery will also display its agent ASCON Italy temperature control table series products, provide intelligent temperature control equipment for the furnace, is a high-tech energy-efficient products.

Roller bars develop in multiple directions

The production of different types of tile products requires different roller rods. In the production of interior wall tiles, it is generally necessary to have a layer of glaze on the surface. Glaze is easily melted when the firing temperature is high, so the roller bars used in the internal wall kiln will generally produce a "stuck" on the roller body for 15-30 days. The roller bar needs to be pulled out of the kiln for replacement and cleaning. Because the internal wall brick roller rods need to be repeatedly pulled out, cleaned, loaded into the cycle, so the roller rod thermal shock resistance or thermal stability requirements are particularly high. However, the production of tiles with relatively low water absorption has a relatively high firing temperature. Therefore, roller bars used in floor tile kilns must ensure that they pass through at high temperatures.

In addition, different types of roller bars are also needed in different parts of the furnace. According to the firing requirements of ceramics, the kiln is usually divided into pre-tropical zone, burning zone, quench zone, and slow cooling zone. The quench zone in the kiln and the low-temperature preheat zone are the areas where the quality of the roller bar is most tested. Because the kiln's quenching zone is hot and cold alternately, the temperature difference is obvious, and the quality of the roller bar products is not easy to bend or even crack, which will lead to failure of the kiln production line. The new roll bar products produced by Foshan Jingang Enterprise Group have applied the national patented cold isostatic pressing technology and special formulas. They have the advantages of high strength, good quenching and rapid thermal performance, and long service life. They can meet the requirements of not folding bricks when they are quenched. Take the bricks and other requirements. The emergence of this product can serve the high quality requirements of ceramic companies.

In recent years, with the development of domestic ceramic industry and the increasingly fierce market competition, some ceramic tile manufacturers have changed roller kiln furnaces into wide-body kilns, and some newly-built production lines have also used wide-body kilns. . For this reason, roller bar manufacturers keep abreast of industry trends and have successively developed and introduced a series of roll bar products suitable for wide body kilns. Zibo Huayan Industrial Ceramics Co., Ltd. is guided by the goal of "leading technology, high quality, and high efficiency" and is promoting the "Huayan" brand series of high temperature ceramic roller bars and ultra-high temperature ceramic roller bars. Huayan Ceramic Roller is fully suitable for various quality requirements of current wide body kilns on ceramic roller bars, ie, the internal quality must be high temperature resistance, good thermal stability, high flexural strength, good straightness of appearance quality and small deviation of outside diameter size. Features.

Liang Mingjing, General Manager of Everlasting Special Porcelain Stick Factory in Nanhai District, Foshan City, said that the “Golden Ring” brand ceramic roller K series produced by the Eternal Porcelain Stick Factory has reached the industry's high temperature strength, thermal shock resistance and corrosion resistance. Advanced level, suitable for traditional kiln and wide body kiln, can guarantee the smooth and tidy operation of tile products.